I'm starting to get an idea of how this might be happening... probably because ModuleAeroReentry isn't initializing properly for Kerbals. Why they're getting singled out I don't have 100% worked out yet but there's a file you can download to fix it. It was going to go in the next update but I've been using it with 7.5.0 which is why I don't have exploding Kerbals, apparently. https://raw.githubusercontent.com/Starwaster/DeadlyReentry/master/DeadlyReentry/DeadlyReentry-KerbalEVA.cfg Cop
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