If you look at things more globally, the 11% of structure mass is quite realistic. "Tanks" IRL are only the metallic sheet that holds the propellant, you have to take into account all the structure around (the "skin" of the rocket and the structural stringers). In KSP, all is included in the part. In the Delta IV Heavy case (figures from Encyclopedia Astronautica) Boosters : Gross Mass: 226,400 kg. Empty Mass: 26,760 kg (x2 each). Stage 1 : Gross Mass: 226,400 kg. Empty Mass: 26,760 kg (boosters & first stage are identical, hence the "Common Booster Core" concept). Stage 2 : Gross Mass: 30,710 kg. Empty Mass: 3,490 kg. Payload : up to 25,800 kg. If we add everything up : Gross Mass = 226,400 kg * 3 + 30,710 kg + 25,800 kg Gross Mass = 735,710 kg Empty Mass (with payload) = 26,760 kg * 3 + 3,490 kg + 25,800 kg Empty Mass = 109,570 kg Empty Mass (without payload) = 26,760 kg * 3 + 3,490 kg Empty Mass (without payload) = 83,770 kg So, for the real-life Delta IV Heavy : Empty Mass / Gross Mass ratio (%) With payload : 14.89 % Without payload : 11.39 %