hahaa toby it's funny you should say that, i have about 7-8 nodes unlocked now, nothing major but enough to slap together some semblance of a rocket, and i FINALLY got my first manned capsule back to ground safely. Not even an hour ago! Mind you i'm running this mod, DRC with nathan's suggestions for real earth (12 heat multiplier, .9 shockwave exponent), MFT, KJR, remotetech (which JUST came out hence i was playing an hour ago), FAR, but i also had KW Rocketry. Which is, i imagine, the only way i managed this at all. With a very careful climb and a close watch on your TWR, you can at very least even in low tier rockets, ensure that your trajectory runs fairly flat with the earth. Any steep entry, and i really want to emphasize ANY STEEP ENTRY, will produce too much g force, regardless of heat. I literally had an angle of no more than 6/7 degrees retrograde during the largest part of my descent, and while the ablative shield held just fine during descent, even at this careful angle, i NEARLY wound up in the red of g forces for almost a minute solid. Scary little minute there! So yes, i know, the recovering pods for every extra inch of science is good, but yeah reentry angle is everything, watch your gravity turn on ascent it has to be so, so specific