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[1.12.5] Bluedog Design Bureau - Stockalike Saturn, Apollo, and more! (v1.14.0 "металл" 30/Sep/2024)


CobaltWolf

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  On 5/8/2023 at 8:25 PM, DaveyJ576 said:

SATURN IB REPLACEMENT?

For the record, I want to state that I really like the Saturn IB. It is one of the coolest rockets ever, and iconic to boot. The IB and it's older brother the Saturn I hold a special place in U.S. rocket history and for good reason. However...

It was not optimal. No respectable rocket engineer (:wink:) would deliberately design a rocket with clustered tanks.  No less than Werner Von Braun himself once testified before a Congressional committee that it was an engineering compromise, and if conditions had been different, it would not have been built that way. Its whole reason for being was to get a large powerful launcher built as quickly and cheaply as possible, hence the concept of using tank construction based on existing smaller designs and clustering them together. The biggest drawback is greatly increased weight, with reduced performance when compared to a comparable mono-tank design.

In most reasonably realistic alternate history scenarios, the existence of the Saturn IB is a given. So the real question is, assuming that some sort of Apollo/Saturn/Skylab program continued beyond what historically happened, what do you do for a follow-on medium lift, man rated rocket? 12 complete Saturn IB vehicles had been built under the original contract, so when all of these had been used what do you do then?  It makes little sense to continue to produce what is essentially an engineering kludge. Making the assumption that financial concerns would continue to dominate any post-Apollo planning, I would like to present what I consider to be the best option available to NASA in the late 1960's and early 1970's. It is none other than the Saturn INT-20, which I will refer to as the Saturn III.

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Specifically, the three F-1 engine variant (hence the name Saturn III) that could put 78,000 lbs. (35,380 kg) into a 185 km orbit. This is roughly twice the payload of the last version of the Saturn IB, eliminating a huge gap in capability. The four and five engine variants are overpowered and would require the shutting down of multiple F-1 engines before staging, requiring that you haul dead weight uphill. This rocket has several distinct advantages over other Saturn variants for the LEO mission:

  1. No new hardware needs to be developed. Everything already exists.
  2. No new engine development is needed.
  3. No heavy and time-consuming modifications to the S-IC are needed to accommodate solid or liquid boosters.
  4. The only changes to the S-IC are removing equipment like engine plumbing, and external fairings, and blanking off engine openings.
  5. Some software revisions would be necessary but would be minimal. Some aerodynamic testing would be required, but would also be minimal.
  6. Changes to the MLP are minimal, requiring only the removal of unnecessary hold-downs and piping.
  7. The single biggest change would be shortening the LUT, but this simply requires removing some arms and removing the S-II section. Yes, I know that is more complicated than I have made it sound, but no new hardware needs to be developed.
  8. The ability to haul hefty payloads (i.e. LM Lab or Skylab resupply modules) in the SLA, along with a full Block 2 CSM (still short fueled) is now possible.
  9. From start of the project to first flight would probably be about one year. The pacing item would be the work to shorten the LUT.

The prime contenders for a competitor to the Saturn III are the INT-19, aka Saturn II (S-II + S-IVB plus solid boosters) and the Saturn IB-C or IB-D (Saturn IB with Minuteman or Titan solid boosters). These rockets would have violated most, if not all of the points listed above. Specifically, any of these alternatives would have required substantial and expensive changes to the launch mount/MLP and the LUT to accommodate the solid boosters, and an extensive reworking of the basic airframe in order to handle the side loads imparted on the first stage by the boosters. You also accept all of the negative performance and safety issues of using SRBs with a manned launcher.

So that is my case for the Saturn III as a mid-1970s replacement for the Saturn IB. I like the Eyes Turned Skyward Saturn IC, but it would have required an extensive R&D program with new stages, new GSE and launch pads, and new spacecraft. I think the Saturn III is more realistic given the political and financial environment facing NASA in the 1970s. And it looks cool! :) Saturn III is a handy and versatile launcher and I flew the below mission with it.

First stage uphill flight, staging, and second stage push to orbit.

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Pitch down to hit orbital parameters, and stable orbit at 250km.

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Payload extraction and orbital operations.

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This flight uses what I call the Block 2B CSM. It uses the five man CM, along with a Tweakscaled roll out Gigantor solar array in the otherwise empty SIM bay. The LM Lab has a lot of greebles on it, and is intended for Earth observations. I flew four crew on this mission, pilot, engineer, & two scientists. I did fly a J-2S on the 2nd stage and standard F-1's on the first stage. If I upgraded to F-1A's my payload capacity increases. I used MechJeb PVG to a 250 km orbit. 2.5x KSRSS Earth. Upon SECO I had roughly 8% fuel remaining in the S-IVB. Max acceleration was 3.2 Gs, well within real life tolerances. It flew like a dream.

It is so cool to be able to fly these type of hypothetical missions with BDB. I would like to extend my personal thanks to @CobaltWolfand the entire dev team for all of the hard work.

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  On 2/1/2024 at 1:40 PM, DaveyJ576 said:

See my post on page 1187 for a rundown on my “Saturn III”.

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Good stuff. I was actually reading on INT-20 just recently. Apparently they make instructions to build your own using the Lego Saturn V set. Might make this in KSP myself (with BDB, not legos, the latter would be more difficult). 

Also that LM lab build is gorgeous.

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  On 1/31/2024 at 3:00 AM, Blufor878 said:

Decided to work on Skylab Block II a bit more. First, a visit from Soyuz!
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Also, JARVIS gives us MORE POWER!!!
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I really like what you did with your Skylab! but I have a question regarding your Soyuz spacecraft. Where did you get the extra parts for it? (The thruster cover on the back, and the piping on the reentry capsule). And where did you get the thermal insulation material "paintjob" for it? Thanks in advance!

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  On 2/2/2024 at 3:31 AM, BorfoandShnogs said:

I really like what you did with your Skylab! but I have a question regarding your Soyuz spacecraft. Where did you get the extra parts for it? (The thruster cover on the back, and the piping on the reentry capsule). And where did you get the thermal insulation material "paintjob" for it? Thanks in advance!

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Thanks, and Tantares just got an update a few weeks back. @Beale's slowly phasing out some of the old Soyuz parts for these new ones with updated textures.

Also I made INT-20 with a twist. I forgot which Saturn proposal made use of it. But I read somewhere that the SIVB was supposed to get a new engine, the HG-3. That never came to pass, but continued HG-3 development did lead to another famous engine...
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Not sure if there is an equivalent to the HG-3 in BDB. If there is please let me know. In any case I figured I'd go full ham with the RS-25.

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  On 2/2/2024 at 3:48 AM, Blufor878 said:

Thanks, and Tantares just got an update a few weeks back. @Beale's slowly phasing out some of the old Soyuz parts for these new ones with updated textures.

Also I made INT-20 with a twist. I forgot which Saturn proposal made use of it. But I read somewhere that the SIVB was supposed to get a new engine, the HG-3. That never came to pass, but continued HG-3 development did lead to another famous engine...
2A40Ilv.png
ChoFxvJ.png
KwI1N8U.png
Not sure if there is an equivalent to the HG-3 in BDB. If there is please let me know. In any case I figured I'd go full ham with the RS-25.

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Never mind, I MAY have answered my own question. Saturn V-3 using the "PL20" series engines.
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With that said, if I'm wrong again, I'd love feedback (please don't hurt me).

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  On 2/2/2024 at 3:48 AM, Blufor878 said:

Thanks, and Tantares just got an update a few weeks back. @Beale's slowly phasing out some of the old Soyuz parts for these new ones with updated textures.

Also I made INT-20 with a twist. I forgot which Saturn proposal made use of it. But I read somewhere that the SIVB was supposed to get a new engine, the HG-3. That never came to pass, but continued HG-3 development did lead to another famous engine...
2A40Ilv.png
ChoFxvJ.png
KwI1N8U.png
Not sure if there is an equivalent to the HG-3 in BDB. If there is please let me know. In any case I figured I'd go full ham with the RS-25.

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HG-3 did not exist... it was a HYPOTHETICAL PLACEHOLDER so NASA and industry engineers could build around it's expected performance.     Best in BDB is the RL20 and the XLR129.  

 

Also sorry everyone, been sick so no Ch3 of Agena posted yet...   It takes me about an hour and a half to post each chapter and I just haven't had the energy.

 

 

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  On 2/3/2024 at 12:58 AM, Pappystein said:

HG-3 did not exist... it was a HYPOTHETICAL PLACEHOLDER so NASA and industry engineers could build around it's expected performance.     Best in BDB is the RL20 and the XLR129.  

 

Also sorry everyone, been sick so no Ch3 of Agena posted yet...   It takes me about an hour and a half to post each chapter and I just haven't had the energy.

 

 

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That makes sense. In that case, what are the PL20 engines based on? Also are the XLR129 listed under a different name. I want to try this later.

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  On 2/3/2024 at 3:04 PM, TaintedLion said:

Will there be any information about the Agena-2000 that was planned for the Atlas 5 Light?

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That is in a separate Agena Hypothetical article....   Sadly, there isn't a huge amount of info other than it had NOTHING to do with Agena, and it was just a "It is in the news it is being retired so a good name to use..."  Kinda like Atlas itself :D

  On 2/3/2024 at 12:49 PM, Blufor878 said:

That makes sense. In that case, what are the PL20 engines based on? Also are the XLR129 listed under a different name. I want to try this later.

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I use Real names patch in the BDB Extra folders... so I only know the real names off the top of my head... not the BDB-ified names :D

**BUT** going through the files it is the PXR-129

Sorry missed the first part of the question... the RL20 WAS a developmental engine that sometimes falls under the HG-3 name that is floated arround.   It isn't a HG-3 since that was an internal name from Rocketdyne as I recall, but it is the same performance category.   Zorg has the facts on that (I don't have the refrences he does for the RL20)

 

 

Edited by Pappystein
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Agena Chapter 3

Chapter 3:   Wright Field, The Missile Pod and Pied Piper:

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 Ch1:

Ch2:

 

 

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Agena Chapter 4:    EXTRA!!!   EXTRA!!!   Agena Kills Vega!

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Edited by Pappystein
Fixed missing table and final paragrap
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  On 2/3/2024 at 9:50 PM, Pappystein said:

That is in a separate Agena Hypothetical article....   Sadly, there isn't a huge amount of info other than it had NOTHING to do with Agena, and it was just a "It is in the news it is being retired so a good name to use..."  Kinda like Atlas itself :D

I use Real names patch in the BDB Extra folders... so I only know the real names off the top of my head... not the BDB-ified names :D

**BUT** going through the files it is the PXR-129

Sorry missed the first part of the question... the RL20 WAS a developmental engine that sometimes falls under the HG-3 name that is floated arround.   It isn't a HG-3 since that was an internal name from Rocketdyne as I recall, but it is the same performance category.   Zorg has the facts on that (I don't have the refrences he does for the RL20)

 

 

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HG-3 was a NASA designation and the main public reference available has NASA contracting out P&W not Rocketdyne to perform a study of what the future of rocket engine development should be. Though its possible Rocketdyne also participated in some aspect of the study I've found no first hand source for that, we do know at the time they were doing a lot of aerospike and J2 nozzle studies. The timing of the study seems to be between the RL-20 and XLR-129. The study mostly concludes staged combustion is good and doesnt have any real designs associated with it but the RL-20 is a good analogue for that notional engine as like the HG-3 (as conceptualised) could be a drop in replacement for the J-2.

I wrote down everything I found out here:

 

  On 2/3/2024 at 12:49 PM, Blufor878 said:

That makes sense. In that case, what are the PL20 engines based on? Also are the XLR129 listed under a different name. I want to try this later.

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You can find more background on the RL-20 specifically in the link above too. The best reference online was Alternate wars but thats down now so I just have a few images and (maybe PDFs) saved from there lying around. But that post summarizes everything.

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  On 2/6/2024 at 2:46 PM, Zorg said:

HG-3 was a NASA designation and the main public reference available has NASA contracting out P&W not Rocketdyne to perform a study of what the future of rocket engine development should be. Though its possible Rocketdyne also participated in some aspect of the study I've found no first hand source for that, we do know at the time they were doing a lot of aerospike and J2 nozzle studies. The timing of the study seems to be between the RL-20 and XLR-129. The study mostly concludes staged combustion is good and doesnt have any real designs associated with it but the RL-20 is a good analogue for that notional engine as like the HG-3 (as conceptualised) could be a drop in replacement for the J-2.

I wrote down everything I found out here:

 

You can find more background on the RL-20 specifically in the link above too. The best reference online was Alternate wars but thats down now so I just have a few images and (maybe PDFs) saved from there lying around. But that post summarizes everything.

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http://www.generalstaff.org/Space/Space.htmhttp://www.generalstaff.org/Space/Space.htm   <<<----  New location for the Alternate Wars/BBOW pages you are referring to Zorg (this is the main space page)   It is slowly being updated with the missing content like you are refering to... IIRC Achive.org has some good backups of the old Alternatewars.com/BBOW page (if I am remembering the URL correctly)

 

Sadly some of the files are archived on archive.org and the rest are not :(

 

 

Edited by Pappystein
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  On 2/7/2024 at 12:18 AM, Pappystein said:

http://www.generalstaff.org/Space/Space.htmhttp://www.generalstaff.org/Space/Space.htm   <<<----  New location for the Alternate Wars/BBOW pages you are referring to Zorg (this is the main space page)   It is slowly being updated with the missing content like you are refering to... IIRC Achive.org has some good backups of the old Alternatewars.com/BBOW page (if I am remembering the URL correctly)

 

Sadly some of the files are archived on archive.org and the rest are not :(

 

 

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Oh the engine pages werent there last time I checked, hope it gets uploaded at some point. But yeah archive.org was able to recover most of the pages on the old site I think.

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Agena Chapter 6:   What? You thought we were done with Pied Piper?

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Link to the previous chapter!

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For those that haven't already noticed this... I am not covering the Payloads of Agena in this history of Agena development.   That is in part because they would each need their own article.  Also, while those payloads have been covered in many ways over the years, the actual development of the Agena is still less apparent to the average person... Hence, my focus is on the Agena itself.  

I do not plan to cover any of the payloads in great detail in the future either...  So if someone wants to go down the reaserch-n-publish rabbithole on one or more of the Agena payloads... feel free to!

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Work on Atlas continues at a slow pace. But it is continuing.

GSE cutouts and more details on Atlas A and D skirts

xQSj6Di.png

EVWVhYn.png

idk if I posted this before but the standard aft tank

ekmAQ1i.png

A new aft tank just for Atlas SLV-3X "Fatlas" so the H1-D can actually fit on it properly (you need to rotate it 45 degrees though.

trHlcCG.png

And a preview of the new tank setup thats been planned.

1iwv1UW.png

The annotation here isnt comprehensive. For example Atlas H MSD would be a base tank + SLV3C (&D) cylindrical extension + Atlas H conical adapter.

An SLV-3A would be base tank +SLV 3A extension+ 0.9375m conical extension etc.

Edited by Zorg
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  On 2/9/2024 at 7:53 PM, Zorg said:

And a preview of the new tank setup thats been planned.

1iwv1UW.png

The annotation here isnt comprehensive. For example Atlas H MSD would be a base tank + SLV3C (&D) cylindrical extension + Atlas H conical adapter.

An SLV-3A would be base tank +SLV 3A extension+ 0.9375m conical extension etc.

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Impressive Work Zorg!

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  On 2/9/2024 at 7:53 PM, Zorg said:

Work on Atlas continues at a slow pace. But it is continuing.

GSE cutouts and more details on Atlas A and D skirts

xQSj6Di.png

EVWVhYn.png

idk if I posted this before but the standard aft tank

ekmAQ1i.png

A new aft tank just for Atlas SLV-3X "Fatlas" so the H1-D can actually fit on it properly (you need to rotate it 45 degrees though.

trHlcCG.png

And a preview of the new tank setup thats been planned.

1iwv1UW.png

The annotation here isnt comprehensive. For example Atlas H MSD would be a base tank + SLV3C (&D) cylindrical extension + Atlas H conical adapter.

An SLV-3A would be base tank +SLV 3A extension+ 0.9375m conical extension etc.

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I would give this a bunch of likes if I could. Thank you for making the effort. I really enjoy the historical aspect of BDB and this Atlas revision will immeasurably add to that. 

  On 2/9/2024 at 4:59 PM, AliceChristina said:

QYGUM6L.png59zOrva.png

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This is dangerously close to photograph like realism. Bravo! Your TUFX profiles are amazing.

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